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Motor Blog
08 Jun 2026
Bajaj General Insurance

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Consumables cover in bike insurance refers to a type of insurance that covers consumable items, including engine oil, nuts, bolts, lubricants, screw, grease, distilled water and gearbox oil. These are items that are not covered by a standard insurance policy when replacement is necessary.
Although you may think that this type of cover is not worth the additional premium, it is, particularly if you own a high-end bike that has expensive parts. To learn more about consumable cover in bike insurance cost, its benefits, and coverage, read this blog.
Before delving into the details of consumables add-on cover, it is crucial to understand what consumables are in the context of two-wheelers. Consumables refer to items that are regularly replaced or replenished during the maintenance and servicing of a two-wheeler. These include engine oil, coolant, brake fluid, lubricants, filters, gaskets, nuts, bolts, and other similar items.
These consumables are essential for the proper functioning of the vehicle and require periodic replacement. Claims are subject to the terms and conditions set forth under the motor insurance policy. It is not uncommon that when you roll your bike into a garage or service centre for repairs, the final results of getting your vehicle in a better condition will involve consumables being replaced.
Since the cost of this is not covered by the Own Damage cover of your comprehensive insurance, you usually have to pay for this from your own pocket.
In motor insurance, a consumable add-on covers non-permanent materials that require replacement after an accident or a breakdown.
Suppose you own a Triumph Tracker 400 that got damaged due to an accident. You go to a network garage for repairs, so your insurer can cover. After the repair is complete, you find out that although the repairing charges have been covered by the comprehensive bike insurance policy, consumables are not, so you are supposed to pay for those.
Since it is a high-end bike, the consumables will cost more. During this time, a consumable cover can help you save on out-of-pocket charges. Let us look at why:
1. A consumable cover in bike insurance provides coverage for expensive Parts, such as brake fluid and engine oil, so you can save on additional expenses.
2. This cover ensures that all costs involved in restoring your bike are fully covered.
Many bike owners are unaware that even after a claim is approved, certain repair-related items may not be covered under a standard comprehensive policy. This is where a consumables add-on becomes useful.
Typically, a consumables cover reimburses the cost of items that are replaced during accident-related repairs but are generally excluded from a standard own-damage claim. These may include:
Consumable Item | Typical Cost Range (₹) |
Engine Oil | ₹300 – ₹1,500 |
Brake Fluid | ₹100 – ₹500 |
Coolant | ₹200 – ₹800 |
Lubricants and Grease | ₹100 – ₹500 |
Nuts and Bolts | ₹100 – ₹1,000 |
Oil Filters | ₹150 – ₹800 |
Gaskets and Washers | ₹100 – ₹700 |
The actual amount may vary depending on the bike model, repair requirements, and service centre charges. Without a consumables add-on, these costs are usually borne by the policyholder.
One of the most frequently asked questions is: "Is a consumables add-on worth it?” The answer is yes. The premium for a consumables cover is generally a small percentage of the overall bike insurance premium. However, in the event of a major accident, consumable replacement costs can add up significantly.
For example, if annual consumables add-on premium costs around ₹100 to ₹500 (approximate, depending on insurer and vehicle details), when the consumables are replaced after an accident, it may cost around ₹1,500 to ₹5,000 or more.
In such situations, the add-on can help reduce out-of-pocket expenses and improve the overall claim value. Riders who frequently use their bikes for daily commuting or long-distance travel may find this cover particularly beneficial.
Many policyholders confuse a consumables cover with a zero depreciation (nil depreciation) cover. However, both serve different purposes.
Here is the difference between the two:
Consumables Cover | Nil Depreciation Cover |
Covers expenses related to consumable items used during repairs. | Covers depreciation deducted on replaced bike parts. |
Helps reduce repair bills for items such as engine oil, brake fluid, coolant, and nuts and bolts.
| Ensures higher claim payouts for eligible parts such as plastic, rubber, fibre, and metal components. |
For maximum protection, many riders choose both add-ons together. While nil depreciation helps recover the value of replaced parts, consumables cover helps reimburse the cost of essential repair materials that would otherwise be excluded from the claim.
A consumables cover may be suitable if a policyholder:
1. Owns a relatively new bike.
2. Wants to minimise out-of-pocket repair expenses.
3. Rides frequently in high-traffic areas where accident risks are higher.
4. Prefers comprehensive coverage over basic protection.
To claim the benefits of a consumables cover, follow these general steps:
Step 1: Inform your insurer about the accident or damage incurred.
Step 2: Provide all the necessary details, including pictures and documentation.
Step 3: After reviewing your claim request, the policyholder will reimburse you for the expenses.
A consumables cover in bike insurance can be a valuable enhancement to your comprehensive two wheeler insurance policy, especially if you want to minimise out-of-pocket expenses after an accident.
While standard bike insurance policies generally cover major repair costs, expenses related to consumable items such as engine oil, coolant, brake fluid, lubricants, nuts, bolts, and filters are often excluded from claim settlements. Over time, these seemingly small costs can add up significantly.
Before purchasing or renewing your bike insurance policy, compare available add-ons carefully to ensure your two-wheeler receives the level of protection that best suits your needs. Choose Bajaj General Insurance’s Two-Wheeler Package Policy for a solid bike insurance cover and purchase the consumables cover add-on to add an extra protective layer.
Yes, the Consumables Cover add-on typically costs extra. It’s an additional benefit to your health insurance policy, which comes with its own premium.
No, the Consumables Cover add-on generally covers only specific consumables used during medical treatments, such as bandages, syringes, gloves, and catheters. It may not cover all consumables, so it’s important to check with the insurer for detailed inclusions.
To claim reimbursement for repair costs involving consumables, you typically need to submit original repair bills, an itemised breakdown of consumables used, proof of payment, and insurance policy details.
No, it is not compulsory to include add-on covers in your bike insurance policy. However, optional add-ons like consumables cover or engine protection can provide enhanced coverage.
Yes, you will be required to pay an additional premium for the consumables cover add-on. The cost varies based on the insurer and the level of coverage offered.
**Standard T&C apply
Disclaimer: Insurance is the subject matter of solicitation. For more details on benefits, exclusions, limitations, terms, and conditions, please read the sales brochure/policy wording carefully before concluding a sale.
Disclaimer: The content on this page is generic and shared only for informational and explanatory purposes. It is based on several secondary sources on the internet and is subject to changes. Please consult an expert before making any related decisions.
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